Laser Cutting

Over 25 years ago, we developed a process to laser cut thin metals that has become the industry standard today. Metals such as Kovar®, nitinol, Inconel®, Monel®, brass, copper, aluminum, stainless steel, titanium and many exotic and high temperature alloys can be cut exhibiting no edge factor, roll off, or edge deformation. Thicknesses range from 0.0005 to 0.090 inches. Laser cutting is an excellent alternative to chemical-etching, die-stamping or EDM.
Depending on the material, inside corner radii can be held to .001 inches, Hole sizes down to .002 inches in diameter can be drilled and dimensional tolerances of ± .001 of an inch can be held.
Our laser "stitching" allows parts to be "finger-formed" to reduce labor costs during production. 



AluminumStainless Steel
CopperExotic and High Temperature Alloys

Thickness Range

0.0005 to 0.090 inches
(0.0010 to 0.040 inches for Aluminum, Brass, and Copper)

Inside Corner Radii

to .001 inches

Hole Size

to .002 inches

Dimensional Tolerance

±.001 of an inch

Items Produced

Aerospace components
Microwave stripline
Circular springs
Copper circuits
Custom screen and mesh
EMI shields
ID tags
Metal diaphragms

Quality Assurance

The quality system at Rache Corporation is ISO 9001:2015 compliant. AS9100 D pending.

Laser Application Guide

Material Cut Weld Mark Drill Typical Applications
Aluminum Aerospace, Automotive, Defense, Electronics, Washers, Gaskets, Shims, Antennas
Anodized Aluminum Aerospace, Automotive, Defense, Electronics, Washers, Gaskets, Shims, Antennas
Brass EMI/RFI Waveguide Gaskets, Stripline
Copper & Beryllium Copper (Be-Cu) EMI/RFI Waveguide Gaskets, Stripline
Stainless Steel Surgical Instruments, Implants
Cold-Rolled Steel Consumer Home Appliances, Automotive, Motorcycle Exhaust Pipes, Computer Accessories
Titanium Surgical Implants, Aerospace, Defense
Nickel Aerospace, Fuel Cells, Electronics, Jet Engines, Fusion Mesh Electrodes, Rechargeable Batteries, Magnets
Nitinol (Nickel-Titanium) Surgical and Medical devices, Endovascular, Peripheral Vascular, Orthopedic, Neurovascular
Exotic & Hi-temp Alloys Aerospace, Automotive, Defense
Kovar® Glass-to-Metal or Ceramic Seals, RF Carriers, X-ray, Microwave Tubes
Inconel® Aerospace, Automotive, Defense, Nuclear Energy, Seals, Fasteners, Tubing, High Temperature
Monel® Aerospace, Marine, Music, Nuclear Reactors, Aircraft Frames, Piping, Shafts, Valves, Propeller Shafts, Keel Bolts, Valve Pistons, Horn Rotors, Cylinder Regulators, Flow Regulators
Delrin® Black Only Medical, Dental, FDA, Sports, Culinary, Automotive, Electronics, Insulin Delivery, Gears, Fan Wheels, Fasteners, Insulators, Bobbins, Connectors
PTFE Communications, Industrial, Surgical, Microwave Components, Bearings, Gears, Slide Plates, Optical Radiometry, Stenotic Artery Grafts
Nomex® Aerospace, Auto Racing, Defense, Electronics, Circuit Boards, Heat Shields, Audio Speakers
Acrylics (no Polycarbonates) Various
Red Silicone Gaskets, Seals, Shims, Washers
Polyamides (PA) Automotive, Electrical, Electronics, Chemical, Industrial, Aerospace, Medical, and others
Polyimide, Kapton Conductive
(Black Only)
High Temperature Electrical Insulation for Magnetic, Aerospace, Commercial, Automotive, Defense, Electric Motors, Generators
Black Kapton Industrial, RF Antennas, LED Circuitry, Laser Ablation
Molybdenum Low TCE, Semiconductor Devices, Medical Devices, Filaments, Heat Shields, Defense, Aerospace, Nuclear, Glass-to-Metal Seals
Invar® Aerospace, Aviation, Defense, Electronics, Magnetic, Medical, Lighting, Optical, Telecommunications, Ceramics
Platinum Sensors, Medical, Dental, Electronics, Aerospace
Phosphorus Bronze Electrical Contacts, Electronic Components, Interconnect Devices
Gold Electronics, Medical, Dental
Tungsten Aerospace, Automotive Industries, Radiation Shielding
FORBON® Mechanical & Electrical Applications
Magnesium Aircraft, Automotive, Electronics, Sports Equipment
Alumina-Ceramic (non-porous) Electronics, Circuit Boards, High Strength, Hardness, Temperature Resistance, Chemical Resistance, High Dielectric Strength
Rhenium Foil Jet Engine Parts, Gas Turbine Engines, Thermostats, Heating Elements, Electrical Contacts, Metallic Coatings

Do you have a material that you would like us to cut?

Contact Us and ask about our Engineering Trial Program.